5.21.2022

Tesla's body-integrated battery can be replaced, but half of the car must be disassembled

Tesla's body-integrated battery can be replaced, but half of the car must be disassembled

One of the most popular Tesla electric cars, the Model 3 sedan contains three to four thousand type 2170 cylindrical battery cells, and replacing even a few and the associated diagnostics is a long and costly undertaking.
However, after the transition to the battery integrated into the power structure of the body, the situation is exacerbated by the fact that to replace it you have to disassemble half of the car.Image source: TeslaSuch revelations are shared by the resource Electrek with reference to the already available employees of corporate services for repair of electric cars Model Y new sample.
Recall that in parallel with the transition to the use of battery cells of size 4680, the company expects to introduce a traction battery, integrated into the power frame of the lower part of the body.
This arrangement may be more advantageous from a performance standpoint, but when repairing the battery, you would have to do at least 143 consecutive manipulations just to remove it.
Putting the battery back in place would require another 171 manipulations, and in the process of repairing almost the entire lower part of the body will be separated from the rest, along with the front seats.Image source: Tesla, ElbrickIt may make traction battery repair more difficult and more expensive, but in terms of manufacturing the new electric car will achieve up to 10% weight savings and increase range by 14%.
At the same time, the number of necessary parts will be reduced by 370 pieces.
Model Y crossovers with the new body structure will be produced at Tesla's recently opened facilities in Texas and Berlin, but the German site will temporarily use 2170-size cells before switching to 4680 cells.

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